Illustrations and part #'s for the Dana 44 front differential used on the 1980 - 86 Ford trucks.
The D44 differential was put in many of these trucks, and there were several changes in them. But, it is very difficult to tell from the outside what those differences might be, with one exception, as explained below. So, the tag on the outside is crucial to finding the right parts. Here's Ford's decoder ring for that tag.
And, just to make sure you don't miss yours or how to decode it, here's the one from Dad's 1981 F150. It shows that the ratio is 3.50:1, that the Ford # is E0TA EF, and that the Dana # is 610062-9, although it doesn't have the date info depicted above. Anyway, when the info is looked up in the catalog it says I should use Parts List 30.3B to get the right parts for it.
As for the changes, one that can be ascertained from the outside is in the way the right "stub shaft" is retained, and there were two methods used. Those two are shown in the illustration to the right, which will open bigger if you click it, with part 3K254 being the retaining plate and 3167 being the snap ring. (By the way, the catalog is wrong as the retainer plate is actually 3K254 not 3K25, as shown in the pics below.)
The early D44's, model years 1980 - 82, used the retainer plate held with three bolts to the outside of the case, and they used a ring (1K244) to retain the bearing. The later D44's, apparently from model year 1983, used the snap ring on the inside end of the stub shaft, but didn't use either retainer. What difference does that make? On the early D44's you can pull the stub shaft out of the diff by pulling the three bolts on the retaining plate. However, in order to get the bearing off the shaft you'll have to drill/cut the retaining ring. On the other hand, to remove the stub shaft on the later D44's you'll have to pull the differential off of the axle housing since you'll have to pull the snap ring. However, once the snap ring is pulled you can remove the bearing w/o cutting or drilling a retaining ring.
To explain how I've come to that conclusion I first have to explain how Ford identified the axles used. They were given a combined numeric and alphabetic description, with the D44's in 1980 starting with "30.3A", then after some change was made they used "30.3B", which is what Dad's truck has, then on to "30.3Z". When the next change was made it went to "30.3AA", and so on.
In the first 12 iterations of the D44, meaning 30.3A through 30.3M, there was no entry in the parts list for the snap ring, #3167. In other words, it was not only not used but it hadn't been thought of yet. But, by the time they got to 30.3W they started using the snap ring and discontinued using both the external retaining plate as well as the internal bearing retaining ring. I've illustrated that by combining bits of the parts list, below, which shows axles 30.3N through V using the two retainers and not the snap ring, and axles 30.3W through Z not using the retainers but using the snap ring. So, the transition was between 30.3V and 30.3W.
Now the question becomes what trucks used 30.3N through V parts lists and which used 30.3W through Z. And for that the two pics below give the answers. In the first of those (right) you can see that 30.3N was used in 1981 & 82 as part of the snow plow package. And, you can see that 30.3W through Z were used in 1983 and '84 F150's. And in the pic on the far right you can see that 30.3 P through V were used in 1981 & '82 F250's. So, the change-over appears to have been between model years 1982 & 1983, with '82 and earlier trucks using the retainer plate and '83 and later trucks using the snap ring.
But, in case you are wondering how you tell the difference, here are a couple of pictures to help clear that up. On the left are the two D44 cases, with the early case on the right showing the 3 bolt holes for the retainer plate, and the other case is a later style with no bolt holes. And the picture on the right shows the two different stub shafts, with the one in back having a slot for the snap ring right by the guy's finger, and the shaft nearer to us showing the retaining ring.
And, here are some shots of the D44 out of Dad's truck - the tag for which shows "E0TF EF" and "610062-9", which means it uses parts list #30.3B. The pic on the left shows the retainer plate - that has been unbolted. The middle one shows the other end of the stub shaft, and there is no snap ring. And the one on the right shows how I got the shaft out. After 35 years of being mated the parts didn't want to come apart. But, with a red-neck puller it just took a few quick "rolls" of the diff to persuade the shaft to come out - although lots of hammer work had previously failed.