Gary's Garagemahal (the Bullnose bible)
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    • 3D Printing >
      • Brake Booster Pushrod Gauge
    • How To Decode Ford Part Numbers
    • Accessories >
      • Air Horns
      • CB Radio
      • Roll Bar
      • Step
      • Tie Down Hooks
      • Tonneau Cover
    • Body >
      • Bronco Rear Window
      • Bronco Roof
      • Body Shell, Exterior Trim, Frame & Underbody
      • Door Latches & Locks
      • Door Hinges Checks & Weatherstrips
      • Doors Hood & Tailgate General Service
      • Front Door Window Glass & Mechanisms
      • Headliner
      • Hood & Hinges
      • Hood Latch
      • Instrument Panel Pad
      • Lock Cylinders & Keys
      • Power Door Locks
      • Power Windows
      • Stationary Glass - Butyl Seal
      • Stationary Glass - Weatherstrip Seal
      • Tailgate
      • Vent Window Mechanism
      • Window Glass & Mechanisms - General Service
    • Bullnose FAQ's
    • Bullnose Upgrades
    • Calibration Info & Part #'s >
      • Calibration Info & Part # Examples
      • Emissions Info
    • Cooling Systems >
      • Engine Cooling System Training Manual
      • Cooling Fan #'s & Illustrations
      • Cooling System Illustrations
      • Coolant Recovery & Windshield Washer Reservoirs
      • Elbows
      • Heater Hoses
      • Hose Clamps
      • Radiator Hoses
      • Radiator Support
      • Radiators
      • Shroud Part #'s
      • Thermostats
      • Water Pump #'s & Illustrations
    • Driveline >
      • Front Axles & Differentials >
        • Basic Compressed Front Axles
        • Medium Compressed Front Axles
        • Front Axle - Examples
        • 4WD Front Hubs & Rotors
      • Rear Axles & Differentials >
        • Rear Axle Examples
      • Bell Housings
      • Brakes
      • Calculators
      • Clutches and Linkage
      • Drive Shafts
      • Engine Plates
      • Rear Axle Vents
      • Skid Plates
      • Transfer Cases
      • Transmissions >
        • Transmission & Transfer Case Ratios
        • Automatic Transmission >
          • Automatic Transmission Applications
          • General Automatic Transmission Service
          • Automatic Overdrive (AOD)
          • C6
          • Kickdown Linkage
          • Neutral Start Switch
        • Manual Transmissions >
          • Manual Transmission Applications
          • General Manual Transmission Service
          • 3.03 3-Speed Toploader
          • NP435
          • Manual Transmission Shift Levers
          • Single Rail Over Drive (SROD)
          • TOD & SROD Transmissions
          • TOD
          • Warner T-18 & T-19
          • ZF5
        • Over/Under Drives
      • Speedometer Gears, Cables, & Sensors
      • Wheels & Tires
      • Wheel Covers
    • Electrical >
      • 3G Conversion >
        • 3G Conversion - In Development
        • 3G Writeup From Lucas
      • Alternators
      • Ammeter
      • Batteries
      • Battery Cables
      • Battery Trays
      • Circuit Protection
      • Clocks
      • Computer Internals
      • Connectors
      • Distributors
      • Electrical Connectors
      • Electronic Engine Control (EEC)
      • Electricity 099
      • EVTM >
        • 1980 EVTM
        • 1981 EVTM
        • 1984 EVTM
        • 1985 EVTM
        • 1986 EVTM
      • Gauges
      • Ground Wires >
        • Engine-to-Firewall Ground
        • Battery to Ground
        • Battery to RH Fender
        • Firewall to Hood
      • ICVR
      • Ignition
      • Lighting >
        • Dome and Cargo Lights
        • Fog or Driving Lights
        • Headlight Wiring Harness
        • Lighting & Calculations
        • Tag Lights
      • PMGR Starter Wiring
      • Radios
      • Relays
      • Sending Units
      • Speed Control
      • Switches
      • Tachometers
      • Voltage Drop Testing
      • Windshield Wipers
      • Wiring >
        • Electrical & Vacuum Troubleshooting Manuals >
          • 1980 EVTM
          • 1981 EVTM
          • 1984 EVTM
          • 1985 EVTM
          • 1986 EVTM
          • 1996 EVTM >
            • Index
            • Charging System
            • Daytime Running Lamps
            • Engine Control - 4.9L
            • Engine Control - 5.0L
            • Engine Control - 5.8L Under 8500 GVW
            • Engine Control - 5.8L Over 8500 & 7.5L EEC-IV
            • Engine Control - 7.5L EEC-V
            • Engine Control - Turbo Diesel
            • Fuse Panel & Circuit Protection
            • Grounds
            • How To Use This Manual
            • Ignition System
            • Keyless Entry
            • Power Distribution
            • Speed Control
            • 1996 Power Windows
            • Starting System
            • Transmission Control - 4R70W
            • Transmission Control - E4OD
        • Terminals & Connectors
        • Wiring Connectors
        • Wiring Diagrams >
          • 1980 Wiring Diagrams
          • 1981 Wiring Diagrams >
            • 1981 Wiring Diagram Overview
            • 1981 F-Series Wiring Diagrams
            • 1981 Bronco Wiring Diagrams
          • 1985 Wiring Diagrams
          • 1986 Wiring Diagrams
        • Standard Wire & Color Codes
        • Wiring Harnesses
        • Wire Routing
    • Emissions >
      • Understanding Emissions Controls
      • Inferred Mileage
      • Thermactor Systems
    • Engines >
      • Compression Ratio Calculator
      • General Engine Service
      • 3.8L (232) V6
      • 300 Six
      • Windsor Series
      • 351M and 400
      • 385 Series
      • IDI Diesel
      • Drive Belts
      • EGR Valves >
        • EGR System Description & Testing
        • EGR Spacer
        • Gasket: Carb/EGR to Intake (9447)
      • Flywheels
      • Manifolds, EGR, Heat Valves, etc
      • Engine Swaps >
        • 300 Six to Small-Block V8
      • Pulleys
      • Starters
    • Exhaust Systems
    • Exterior >
      • Beds, Tailgates, and Components
      • Bumpers
      • Exterior Mirrors
      • Exterior Moulding Retainers
      • Exterior Trim and Moulding
      • Frames >
        • Engine Perches
      • Fuel Filler Doors
      • Name Plates
      • Push Bars
      • Spare Tire Carriers
      • Stationary Glass - Butyl Type Seal
      • Tape And Decal Application
    • Fasteners & Illustrations >
      • Fastener Pictures
      • Fenders and Aprons
      • Frame
      • Headlights and Turn Signals
      • Hood
      • Radiator and Grille
    • Fuel & Air Systems >
      • 1985-1986 Fuel System Adjustments
      • 460 Fuel Systems
      • Air Cleaners
      • Carburetors, Chokes, & EFI >
        • EFI Idle Speed Adjustment
        • Jetting
        • How To Find Carb Parts
        • Chokes
        • Carter YFA 1bbl
        • EFI
        • Edelbrock
        • Motorcraft 2150
        • Holley 4180C
        • Motorcraft 7200 VV
        • Weber Technical Introduction
      • Correct Cold Starting Procedures
      • Diagnostics
      • Fuel System Illustrations & Part Numbers
      • Fuel Systems Illustrations >
        • Fuel Filler Pipes
        • 1980-84 F-Series & Bronco
        • 1983-84 F-Series Diesel
        • 1983-87 F350 Chassis Cab DRW
        • 1985 F-Series 302 w/EFI
        • 1985-87 Bronco
        • 1985 on F-Series
      • Fuel System Part #'s >
        • Fuel Filler Pipes
        • Fuel Senders & Pumps
        • Fuel Tanks
        • Fuel Tank Selector Switch
        • Fuel Tank Selector Valve
        • Fuel Tank Shields
        • Fuel Vapor Valve
        • Fuel Vapor Separator
      • Fuel System Wiring
    • HVAC >
      • Blend Door Repair
      • HVAC Systems
      • 300 Six Compressor Illustrations
      • Factory A/C Brackets
    • Interchange >
      • Air Conditioning Interchange
      • Alternator Interchange
      • Brake Interchange
      • Carburetor Interchange
      • Crankshaft Interchange
      • Diesel Injector Pump Interchange
      • Distributor Interchange
      • Fuel Pump Interchange
      • Head Interchange
      • Starter Interchange
      • Steering Interchange
      • Window Lift Motor Interchange
      • Water Pump Interchange
    • Interior >
      • Behind The Seat Storage
      • Boots
      • Carpet
      • Dash
      • Doors >
        • Door Locks
        • Door Panels
        • Electric Windows & Locks
        • Handles & Boot
        • Vent Windows
        • Windows
      • Headliner
      • Horn Pads
      • Insulation
      • Interior Soft Trim
      • Interior Trim
      • Instrument Panel Name Plates
      • Instrument Panel Pad
      • Instrument & Radio Bezels
      • Kick Panels
      • Knobs
      • Painting Gauge Needles
      • Rear Corner Trim
      • Rear View Mirror
      • Salvaging Rosewood
      • Seat Belts
      • Seat Interchangeability
      • Seats & Seat Tracks
      • Sill Plates
      • Steering Columns & Steering Wheels
      • Sun Visors
    • Picture Galleries >
      • 1981 F100 With 318 Miles
      • 1983 XLS Survivor
      • 1983 Ford Bronco 4x4 Dobbs-Stroppe Team Chase Car
      • 1983 Bronco Survivor
      • 1984 Bronco XLT
      • 1984 F150 XL
      • 1984 F150 Survivor
      • 1984 FORD F-150 XLT PICKUP
      • 1985 F-150 Survivor
      • 1985 F150 4×4 Flareside
      • Big Blackie
      • Big Blue >
        • Big Blues Documentation
      • Dad's Truck >
        • Air Cleaner
        • Aluminum Wheel Refinishing
        • Electrical Components >
          • Alternator
          • Battery
          • Power Distribution
        • Gauges
        • Engine
        • Frame
        • Seats
        • Transfer Case
        • Transmission
      • Rusty
      • Ugly Green
    • Reference >
      • Hose & Fittings
      • Standard & Utility Parts Catalog
    • Specifications >
      • Assembly Plants
      • Axle Ratios
      • Body Codes - Interior
      • Build Sheet Interpretation
      • Dimensions and Weights
      • Interior Paint
      • Calibration Codes
      • Certification Label
      • DSO Codes
      • Electrical
      • Engine Codes
      • Exterior Paint Codes
      • 10-01 Identification Codes
      • Lubricant Specifications
      • Model Codes
      • Reserve Capacity
      • Spring Codes
      • Standard Features And Options
      • Towing
      • Transmission Codes
      • Tape Stripe Codes >
        • Bronco Tape Stripe Codes
        • F-Series Tape Stripe Codes
      • VIN Decoding
    • Suspension & Steering >
      • 2WD Spindles
      • Alignment
      • Body Mounts
      • Crossmembers
      • Frames
      • Front Suspension
      • Steering >
        • General Steering Service
        • Lower Steering Shaft
        • Manual Steering Gear Box
        • Power Steering
        • Saginaw Conversions
        • Steering Columns & Steering Wheels
        • Tie Rods and Drag Links
      • Rear Suspension >
        • Auxiliary Springs
        • Rear Springs
      • Sway Bar
    • TSB's >
      • Bullnose TSBs
      • TSB Index
      • Body/Windnoise/Water Leaks/Trim >
        • 81-06-13 Bumper Guard & Tire Carrier
        • 81-7-23 Seat Belts Become Too Tight
        • 83-3-15 Pickup Box Alignment
        • 81-06-15 Pickup Box Wood Floor Replacement
        • 83-13-4 Sheet Metal Welding Procedures
        • 83-16-17 Pickup Box Lean
        • 83-24-18 Swing-Lock Mirror Moves
        • 83-13-22 Electric Mirror Loose Glass
        • 83-24-19 Mirror Head Vibration
        • 87-01-18 Tool Box Mount
      • Electrical / Climate Control / Starting / Charging >
        • 80-4-13S A/C RAPID ON-OFF CYCLING OF COMPRESSOR CLUTCH
        • 81-1-10 FM Radio Interference
        • 81-7-24 Temperature Control Cable Too Long
        • 84-24-9 Noise - Radio Ignition Buzz
        • 87-03-07 EEC-IV Driveability TSB Summary
        • 87-07-20 Radio Ignition Noise
        • 87-21-10 EEC-IV Diagnostics
        • 88-05-07 Malfunction Indicator Light Introduction
        • 89-22-08 Emissions Maintenance Warning Module
        • 90-25-12 Speed Control
        • 96-21-04 2G Alternator Repair
      • Brakes/Steering/Suspension/Wheels >
        • 80-14-14-S STEERING
        • 81-06-04 Integral Power Steering Gear
        • 81-06-16 Front Wheel Grease Seal Gaskets
        • 81-06-17 Rear Parking Brake Cables
        • 81-2-25 REAR SUSPENSION TORQUE SPECS
        • 89-19-01 Brake Noise Recap Of TSB's
        • 89-25-16 Brake Ride Height Proportioning Valve
        • 90-13-9 Frame Cracking At Rear Shock Mount
        • 96-15-11 Frame-Rivet Replacement With Bolts
        • 97-03-10 Frame Creaking/Popping
        • Steering Gear Frame Liner
      • Engine/Cooling System/Exhaust >
        • 81-2-27 ENGINE DETONATION
        • 83-13-7 Correct Oil Fill Level
        • 83-25-21 Air Cleaner Sealing
        • 83-13-8 RTV Sealant - New Material
        • 87-06-10 Stall/No Start: TFI
        • 88-07-16 4.9L Exhaust Manifold Warping
      • Transmission/Clutch/Driveshaft/Axle >
        • 81-5-15 AOD TRANSMISSION
        • 81-06-18 Clutch Housing Fills w/Mud/Dirt
        • 81-07-25 Clutch Shudder/Chatter In Reverse
        • 81-7-26 Missing Shims On SROD
        • 82-25-16(S) Upshift Indicator Light
        • 83-3-23 Axle Lubricant Drain And Refill
        • 83-23-17 8.8" Rear Axle Vent
        • 84-24-13 Transfer Case - Grinding/Block-Out
        • 90-16-07 High Clutch Effort
        • 97-13-22 Noise Or Vibration With Hubs Locked
      • Driveability/Fuel/Ignition/Emissions >
        • 81-6-19 Cold Driveaway Performance Improvements
        • 81-6-20 Piston Slap During Cold Driveaway
        • 81-6-21 Power Valve Vacuum Hose
        • 83-11-12-S Stall/No Start/Hessitation
        • 88-05-14 Low Oil Pressure
        • 91-25-07 IAC Bypass
        • EMW Module
      • Noise/Vibration/Ride/Squeaks/Rattles >
        • 80-1-12-S REAR SPRING SQUEAK
      • Miscellaneous/General >
        • 83-14-1 UNDERHOOD PRODUCTION STAMP RELOCATION
      • Health/Safety/Environmental Hazard information
      • CALIBRATION: 4-53F-R00
      • Fuel Cross-Flow
    • Underhood >
      • Cowl Seal
      • Engine Compartment Lamp
      • Fender Aprons
      • Jacks, Lug Wrenches, etc
      • Speed Control
      • Tool Box
    • Vacuum Systems >
      • Vacuum System Acronyms
      • Vacuum Diagrams >
        • 300 Six
        • 302/5.0L
        • 351W
        • 351M/400
        • 460 V8
      • Vacuum Fittings
      • Vacuum Reservoirs
      • Vacuum System Requirements
      • Vacuum System Testing
    • Metrics
    • About Me/Contact Me >
      • Youth Classes >
        • Automotive Maintenance >
          • Fall of 2015
        • Building Web Sites >
          • Lesson 1
          • Lesson 2
          • Lesson 3
          • LTC
        • Overview of Paul's Life, Journeys, & Works >
          • Lesson 1
          • Lesson 2
      • Projects >
        • Engine Cradle
        • Gauge Pocket
        • Rear Bumper And Spare Tire Carrier
    • Year-To-Year Differences >
      • Door Locks & Turn Signals
    • Test Page
    • 91-6-7 Sterling 10.25 Hub Leaks
  • Library
    • Library Overview
    • Index & Contents
    • 1980 Literature >
      • 1980 Light Truck Facts Book
      • 1980 Explorer Program
      • 1980 EVTM
      • 1980 Accessories
      • 1980 Bronco
      • 1980 Free Wheelin' Fords
      • 1980 Interior & Exterior Colors
      • 1980 Light Truck Roadability Diagnosis Guide
      • 1980 Owner's Guide
      • 1980 Truck Service Highlights - Chassis
      • 1980 Truck Service Highlights - Electrical
      • 1980 Service Highlights - Climate Conrol
      • 1980 Service Highlights - Front Axle, Steering, & Suspension
      • 1980 Light Truck Exterior Colors
      • 1980 Ford Recreational Vehicles
      • 1980 Pickup Brochure
      • 1980 4-Wheeler Brochure
      • 1980 Engine, Emission & Related Systems
    • 1981 Literature >
      • 18 MPG Ford
      • 1981 Accessories
      • 1981 4-Wheeler
      • 1981 Bronco Advert's
      • 1981 Bronco Brochure
      • 1981 Explorer Brochure
      • 1981 Exterior Color Selections
      • 1981 EVTM
      • 1981 Ford Trucks
      • 1981 Pickup Advert's
      • 1981 Pickup Brochure
      • 1981 User's Guide
      • 1981 Truck Facts Organizer
      • Tough '81 Pickups
      • 21 MPG Pickup
    • 1982 Literature >
      • 1982 Explorer Program
      • 1982 Engine Emissions Diagnosis >
        • Introduction
        • Book I - Engine/Emissions Diagnosis >
          • Index & Introduction
          • Diagnostic Routines
          • Emissions Related Components
          • Carburetors
          • Ignition Systems
          • Catalyst & Exhaust Systems
          • Exhaust Gas Recirculation
          • Evaporative Emission System
          • Inlet Air Temperature Control
          • Positive Crankcase Ventilation
          • Thermactor Systems
          • Fuel Delivery Systems
        • Book II - Electronic Diagnosis >
          • Emission Related Components
          • Diagnostic Routines
          • Engine Electronic Controls (EEC)
          • MCU's For I-4 & I-6 Engines
          • MCU's For V-6 & V-8 Engines
        • Metrics
      • 1982 Accessories
      • 1982 Bronco
      • 1982 Pickup Brochure
      • 1982 Special Performance Specifications
      • 1982 Light Truck Facts Book
      • 1982 Exterior Colors
    • 1983 Literature >
      • 1983 Bronco
      • 1983 Chassis-Cab
      • 1983 Dealer's Fact Book
      • 1983 F-Series
      • 1983 FORD LIGHT TRUCK EXTERIOR COLOR SELECTIONS
      • 1983 Owner Guide
    • 1984 Literature >
      • 1984 Explorer Program
      • 1984 Bronco
      • 1984 Emission DIagnosis >
        • Section 3 - Emission Related Components
        • Section 6 - Exhaust Gas Recirculation
        • Section 22 EEC-IV 4.9L Light Truck
        • Section 23 EEC-IV 5.0L & 5.8L Light Truck
        • Section 24 Quick Test Appendices
        • Section 25 Pinpoint Tests
      • 1984 Ford Trucks
      • 1984 Exterior Colors
      • 1984 F-Series Brochure
      • 1984 Owner Guide
      • 1984 Light Truck Data Book >
        • Bronco
        • F-Series
        • Axles
        • Brakes
        • Cab & Bodies
        • Clutch-Driveline-Transmission
        • Electrical
        • Engines - Diesel
        • Engines - Gas
        • Frames - Suspension - Steering
        • Noise Regulations
        • Safety Standards
        • Wheels - Rims - Tires
    • 1985 Literature >
      • 1985 EVTM
      • 1985 Body Builders
      • 1985 Bronco
      • 1985 Rapid-Spec Price List
      • 1985 Explorer
      • 1985 Explorer Program
      • 1985 Early F-Series Pickup
      • 1985 Late F-Series Pickup
      • 1985 Ford Trucks
      • 1985 Operating Guide
      • 1985 Owner Guide
      • 1985 Diesel Owner Guide Supplement
      • 1985 Exterior Colors
      • 1985 Carb & Fuel System Specs
    • 1986 Literature >
      • 1986 4-Wheeling With Ford
      • 1986 Explorer Program
      • 1986 Engine & Emissions Diagnosis >
        • Section 1 - Emission Control ID & Application
        • Section 2 - Diagnostic Routines
        • Section 3 - Emission Related Components
        • Section 4 - Carbs - Fuel Charging - Throttle Bodies
        • Section 5 - Catalyst & Exhaust Systems
        • Section 6 - EGR Systems
        • Section 7 - Evaportive Emissions Systems
        • Section 8 - Inlet Air Temp Systems
        • Section 9 - PCV Systems
        • Section 10 - Thermactor Systems
        • Section 11 - Fuel Delivery Systems
        • Section 12 Idle Speed Control - Vacuum Type
        • Section 13 - Glossary
        • Section 14 - Idle Speed Control - Electronic
        • Section 15 - Ignition Systems Timing Procedures & Diagnostics
        • Section 16 - Shift Indicator Light
        • Section 17 - Emission Maint Warning Light Reset
        • Section 18 - EEC-IV Quick Test
        • Section 19 - EEC-IV Passenger Car
        • Section 20 - EEC-IV Light Trucks
        • Section 21 - EEC-IV Pinpoint Tests
        • Section 22 - Diesel Diagnostics 2L
        • Section 23 - Diesel Diagnostics 2.3L Turbo
        • Section 24 - Diesel Diagnostics 6.6L
        • Section 25 - Diesel Diagnostics 6.9L
      • 1986 EVTM
      • 1986 Ford Light Truck Accessories Brochure
      • 1986 Color & Trim Selection Options
      • 1986 F-Series Pickups
      • 1986 Operating Guide
      • 1986 Ford Trucks
      • 1986 Trailer Towing Guide
      • 1986 Rapid-Spec Pricing
      • 1986 Maintenance Schedule
      • 1986 Owner Guide
      • 1986 Exterior Colors
      • Standard & Utility Parts Catalog
    • Training Manuals >
      • Ignition System Theory & Operation
      • Gasoline Engine Operations
      • Air Inlet Control Systems
      • Electronic Fuel Injection
      • Electronic Fuel Injection - Operation & Diagnosis
      • Electrical Systems
      • Automotive Electrical Systems Review
      • Automotive Measuring Devices & Systems
      • Fastening Devices & Torquing Techniques
      • Automatic Overdrive Transmission
      • Fuel & Air Inlet System Theory & Operation
      • 6.9L Diesel Engine
      • Overhauling Diesel Engine
      • Exhaust & Emission System Theory & Operation
      • Basic Gasoline Engine
      • Effect Of Engine Design On Emissions & Performance
      • Engine Superchargers
      • Basic Turbochargers
      • Light Truck Rear Antilock Braking Systems
      • Noise Vibration & Harshness
      • Non-EEC Related Driveability Diagnosis
      • Electronic Steering & Suspension Systems
      • Distributorless Ignition Systems
      • Compressor & Clutch Overhaul - Dealer Installed AC Systems
      • EEC-IV Sensors & Actuators
      • Microprocessor Control Unit Systems
      • TOD & SROD Four-Speed Manual Transmissions
    • Miscellaneous Literature >
      • Car & Driver 1980 Bronco Test
      • DeeZee >
        • DeeZee 1986 Catalog
        • DeeZee Cab Organizer Brochure
        • DeeZee Lited Grille Instructions
        • DeeZee Lited Running Board Instructions
        • DeeZee Side Box Board Instructions
      • Centurion
      • Gear Vendors Over-Underdrive Manual
      • Kelsey Electric Brake Controller Installation Instructions
      • Master Parts Catalog
      • Service Life >
        • Service Life Spring 1982
  • About
  • Truck Shows
    • 2017 Truck Show
    • 2018 Truck Show
    • 2019 Truck Show
    • 2020 Truck Show >
      • Entrant #1: Dad's Truck
      • Entrant #2: Big Blue
      • Entrant #3: Tommy Sides 1986 F150
      • Entrant #4: Darth/Bill Vose
      • Entrant #5: Sam Noller's 1985 Bronco
      • Entrant #6: Mein Laster
      • Entrant #7: Andre's Bronco
      • Entrant #8: Chad's Rosebud
      • Entrant #9: Matthew’s Truck of Doom
      • Entrant #10: Ron's Flareside
      • Entrant #11: Cory's Blue Mule
      • Entrant #12: Ratdude747'S 1984 F150
      • Entrant #13: Ratdude747's '95 Ranger
      • Entrant #14: Heinz' 1986 F150
      • Entrant #15: Anna's Toy
      • Entrant #16: Frank's 1981 F-150 Custom
      • Entrant # 17: Petes 1981 F150 Flareside
      • Entrant #18: Eric's F250 XLT Lariat
      • Entrant #19: Geejaypea's Georgian Hulk
      • Entrant #20: JohnnyBronco85's Bronco
      • Entrant #21: Skaeke's 1985 F150 Lariat
      • Entrant #22: Sam1982's F100
      • Entrant #23: NostraDanus' 1986 Bronco
      • Entrant #24: MarkF100's F100
      • Entrant #25: Bruce moose4x4's 1996 Bronco
      • Entrant #26: Bruce Mooose4x4's 1995 F150
      • Entrant #27: Troy/66gtk's 1983 F150 XL SWB 4x2
      • Entrant #28: Matt Wood's 1985 Bronco
      • Entrant #29: WelderScott's '78 F150
      • Entrant #30: Mehmetcelikel's Brownie Dually
      • Entrant #31: Kristopherdb's 1985 Flairside 4x4
      • Entrant #32: Clifton's Tessa
      • Entrant #33: BinFord's Beverly
      • Entrant #34: BinFord's Crackling Rosie
      • Entrant #35: Dan aka dblohowiak's 1986 F250HD
      • Entrant #36: Jonathan's 1981 F150
      • Entrant #37: Jonathan's 1995 F Superduty
      • Entrant #38: Jonathan's 1986 F350 short bed crew cab IDI
      • Entrant #39: Brian's 1986 F250
      • Entrant #40: Jay's 1986 F150
      • Entrant #41: Eddie's 1981 F100 Custom
      • Entrant #42: Nick & George's Brutus
      • Entrant #43: Matthew's 1983 F350
      • Entrant #44: Hogie's 81 F250
      • Entrant #45: TontoKowalski's 1985 F150
      • Entrant #46: Danny's 1982 Bronco
      • Entrant #47: Greg's 1980 F150 Ranger XLT
      • Entrant #48: Chris' 1982 XLS
      • Entrant #49: Chris' 1985 Bronco
      • Entrant #50: Ken & Kathy's 1977 F250
      • Entrant #51: Ken & Kathy's 1985 Flareside
      • Entrant #52: Kevin/Teach's F250 Lariat
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  • Forum Information
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    • Forum & Website Issues
    • Merchandise
  • Documentation
    • 3D Printing >
      • Brake Booster Pushrod Gauge
    • How To Decode Ford Part Numbers
    • Accessories >
      • Air Horns
      • CB Radio
      • Roll Bar
      • Step
      • Tie Down Hooks
      • Tonneau Cover
    • Body >
      • Bronco Rear Window
      • Bronco Roof
      • Body Shell, Exterior Trim, Frame & Underbody
      • Door Latches & Locks
      • Door Hinges Checks & Weatherstrips
      • Doors Hood & Tailgate General Service
      • Front Door Window Glass & Mechanisms
      • Headliner
      • Hood & Hinges
      • Hood Latch
      • Instrument Panel Pad
      • Lock Cylinders & Keys
      • Power Door Locks
      • Power Windows
      • Stationary Glass - Butyl Seal
      • Stationary Glass - Weatherstrip Seal
      • Tailgate
      • Vent Window Mechanism
      • Window Glass & Mechanisms - General Service
    • Bullnose FAQ's
    • Bullnose Upgrades
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bullnose faq's

Where did the term "Bullnose" come from?  What are the differences between the various years of Bullnose trucks?  What is an F100 Pony?  These, and other questions about the 1980 - 86 Ford trucks, are answered on these pages.
  • Origin of "Bullnose"?
  • Yearly Differences
  • 1982 - 83 F100 Pony
  • F100's
<
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WHERE DID THE BULLNOSE NICKNAME COME FROM?
From time to time the question of how the Bullnose moniker came to be associated with the 1980 - 86 Ford trucks comes up.  And here's the answer:

Back in March of 2011 dohc chump asked the following question in the thread What nick name do you think our Gen should have? on FTE:  "67-72 are Bumpsides, 73-79 are Dentsides... What nickname would you give our 80-86 trucks?"

In response #3, our own blucollar4xford responded "A few years back some offroad mag my brother in law gets, did a three part story on our generation of trucks. The first time I ever heard a nickname for a generation (before learning just how common the term "dentside" really is), this rag called the 80-86 trucks "bullnose" trucks..."  The discussion was on and raged for a week.

At that point our own ctubutis started a poll entitled 
Shall the nickname of the 80-86 trucks and this forum be "Bullnose?"  The resulting vote was 80% for that nickname, and subsequently it has taken root and even those who aren't "into" them are beginning to know them as Bullnose trucks.

While to most people the 80 - 86 trucks are all the same, there were some significant changes along the way as well as many insignificant ones. Given that, I'm attempting to document some of the more obscure thereof:

  • 1980:
    • Wiring: The instrument wiring was different for the 1980 trucks, as described in this thread. In it my friend Paul said "The printed circuit for the 1980 models is green, and is wired differently than the 81-86, which has a red PCB."
    • 1980 auto trans has the Neutral Safety Switch (NSS) located on the steering column, whereas it's on the side of the transmission & combined with the backup light switch in 1981+​
    • Brushed aluminum trim rings around the shift boots/unique to 1980 shift boots
    • Lariat and Explorer high trim trucks had a vinyl (cloth on Explorer) trim panel above the door panel armrests only seen in 1980
    • ​Radio and Clock wiring harnesses used a rubber (Trailer style) connector
    • Last of the 11-digit VIN's.  After that the VIN when to 17 digits.
  • 1981: A transition year
    • Amber turn signals: The 1980 trucks had clear turn signal lenses and amber bulbs. Ford's Master Parts Catalog says clear lenses were used before 12/80 and amber lenses were used after 12/80. However, from what I can tell only, as explained here, the Twin Cities and Norfolk plants used clear lenses for '81 trucks, and it appears that Twin Cities changed to amber lenses in September of 1980 and Norfolk changed by October of 1980.  Or, said another way, out of 7 plants in North America producing 1981 Ford trucks, only 2 used clear lenses at all for that production year, and they stopped using them in September and October.
    • Door Locks: The 1980 trucks all had slide door locks, and the parts catalog says that the cutover date for 1981 trucks was a build date of 3/81.  However, like the turn signal lenses, that date isn't precise.  As explained here, it looks like door locks changed fairly close to 03/81 in most plants, but not in all of them.
      • Kansas City produced trucks in 03/81 with slide locks, but by 04/81 had gone to pins.
      • Twin Cities was still using slide locks as late as 07/81.
    • Exterior Trim: As of 4/81 the lower trim without vinyl insert was discontinued, as shown here on the Lower Moulding tab.  In addition, the vinyl insert was changed to a different shape as of that date.
  • 1982:
    • The A/C system changed, with the round FS6 compressor replacing the twin-piston York or Techumseh. And, the hose that goes from the compressor to the evaporator went straight back to the firewall and across it rather than angling across the engine as it did previously. (See pictures of the 1983 Bronco survivor.)
    • The Swiss cheese frame of the 1980 & 81 trucks was replaced by a solid frame
    • The LGG (Last Great Grille as my FTE friend WilleyJoe is wont to say) of a simple egg crate was changed to a more complex one with a Ford emblem in the center
  • 1983
    • The tailgate straps were replaced by cables, so the tailgate itself has one fewer hole on each side.
    • Probably at the same time as the straps changed to cables, the tailgate strikers changed from just open loops to ones with rubber bonded to the loops.
    • Probably at the same time as the strikers changed, the screws that hold them on changed from Phillips to Torx.
    • The 6.9L diesel was added to the engine options
    • The 460 replaced the 400 as the big engine in the lineup
    • Hydraulic clutch linkage was introduced for the F250's & 350's using either of the new engines - the diesel & the 460.
    • The XLT replaced the Lariat as the top trim-line  (Source: This thread.)
  • 1984
    • All trucks with manual transmissions got hydraulic clutch linkages
    • The 4.9L six got a feedback carb controlled by the EEC-IV computer system
    • Introduction of the 5.8L HO in November of 1983 for the '84 models.  This engine had a Holley 4180 4bbl, a hotter cam, and DS-II ignition, while the standard 5.8L engines continued with the Motorcraft 2150A feedback carb and EEC-IV computer.
    • The Thick Film Integrated (TFI) ignition system was introduced for all but the 351HO and 460 engines
    • The hot-fuel handling setup was added to the 460's to prevent vapor lock.
  • 1985
    • In November of 1984 for the 1985 models the 5.0L 2V and 5.8L 2V engines, meaning those with 2bbl carbs, were discontinued leaving the 5.0L EFI, the 5.8L HO, and the 460 as the V8 gas engines.
    • ​The coolant recovery bottle changed such that the hose connected to a fitting in the bottom rather than being inserted through an opening in the top.
    • Trim: Early 1985 trucks had an upper body molding option that appears to have been used on only a few trucks and may have been discontinued for late 1985 trucks, as described in this thread on FTE, and pictured on the Upper Moulding/Regular Cab tab on my Exterior Trim & Moulding page.  The latest usage I'm aware of is the 1985 F150 Survivor, which was built in 5/85 at the Ontario plant.  However, there are/were two 1986 trucks in a salvage in AZ that had that trim.  So it appears it may have been used into the 1986 production year.
    • The Lariat was re-introduced as the top-of-the-line truck in '85, having been dropped from the lineup in '83.
    • The locking hood release handle was changed to a black one, probably to match the new black headlight and wiper knobs.  (Source: The MPC shows the prefix on the part number to be E5.)
    • The DRW axles for the pickups, but not the cab & chassis trucks, were made longer to put the inside tire in line with the front tire instead of the space between the rear tires being in line with the front tire.  This made the floor of the bed the same for the SRW as the DRW for 1985 & 6.
  • 1986
    • ​The wiring colors changed slightly as the hash marks and dots that had been used on the wiring up through '85 were dropped. Apparently the hash marks and dots turned into stripes, but the color code stayed the same.  (Source: 1986 EVTM)
    • The lights on/door open "buzzer" changed to a "chime" for the XL and XLT Lariat models, although the base model carried on with the buzzer. (Source: 1986 brochure)

Still need to figure out when these things changed, and what was involved:
  • Wiring change in the 1980 models. When and what was the change?
  • Door weatherstripping: 1982's appear to have different stuff as it gets HARD. When did it change back?
  • 2G alternator
  • Feedback carbs?
I don't know what an F100 Pony looks like.  In fact, until today (5/13/2016) I'd never heard of one.  And, at this point I'm not really sure there are/were any.  But, Ford's 1980 - 89 Master Parts Catalog seems to say they existed, as shown below.  Specifically, it is called out in the following sections:
  • ​Fan Blade: The Pony gets a 7-blade 15" diameter fan while most others get a 4 or 5-blade 18 1/2" fan
  • Fan Clutch: The 1982 Pony got a clutch all its own, but there's no mention of what the 83 & 84's got.
  • Finger Guard: Apparently the Pony didn't get the finger guard that some others got.  See the fan shroud
  • Fan Shroud: At least the '82 Pony got a fan shroud even with standard cooling, although it doesn't say what others got.  Further, the shroud it got was the same one used with 18 1/2" fans, so the little 15" fan was a loose fit.
  • Radiator Hoses: This section seems to say that the Pony didn't come with A/C.  That's because there is no "1" in the A/C column, meaning that truck didn't have that option.  In any event, the Pony did get the upper radiator hose that was used on Super Cooling and A/C-equipped trucks.  And it got the lower hose that most trucks got.
  • Water Pump Pulley: The '83 Pony is singled out here, but there's no indication of what pulley the 82 & 84's got.
Beyond those instances I don't find any other mentions of the Pony in the catalog.  In fact, I can't find any mention of the truck on the internet.  So, did they plan on it and never deliver?  If you know, please let me know via the contact form.

UPDATE: More proof of a "Pony" is emerging. 
TSB's 82-25-16 and 82-25-16-S do mention an F-100 "PONY" ONLY, FUEL ECONOMY LEADER.  However, the 1982 & 1983 Ford Light Truck Facts books don't mention the Pony, just the F-100 FS (Fuel Saver) Package, which is shown on pages 21 & 28, respectively, of the Vehicles/F-Series 4x2 tabs.

So, it would look like the Pony actually did exist but that it was Ford's slang term for the Fuel Saver or Fuel Economy Leader package.  I say that because "Pony" appears to have never made it into the press material since none of the brochures I've seen mention it.  However, the term "Pony" was mentioned in at least these three Ford internal publications.

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The F100 ran for just four of the seven Bullnose years as it was discontinued for 1984.  But there were some oddities during that time, and this tab is to capture them.

First up are the wheels.  It is a little-known fact that some of the F100's used wheels with a 5 x 4.5" bolt pattern.  Here's a snippet from the Wheel Application Chart showing that a 4.5" bolt pattern wheel was used on F100's.  (This is for 1982, but they were used from 1980 - 1983.)  But, note that it shows that F100's also used wheels with a 5.5" bolt pattern.
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So the question becomes which F100's got the smaller wheels.  And to answer that we turn to the Front Hub chart, a portion of which is shown below.  Notice that the F150, which we know all took 5.5" wheels, uses Parts List No. 15.  So the hub in that parts list has studs on a 5.5" pattern.  And we can see that F100's with power brakes and a GVW of 5000 to 5100 lbs shares that parts list.  In addition, all F100's with manual brakes share the parts list, so have a 5.5" bolt pattern.

But the odd man out is the F100 with power brakes and a GVW from 4600 to 4700 lbs.  These used the smaller bolt-pattern wheels.
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