Gary's Garagemahal (the Bullnose bible)
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    • 3D Printing >
      • Brake Booster Pushrod Gauge
    • How To Decode Ford Part Numbers
    • Accessories >
      • Air Horns
      • CB Radio
      • Roll Bar
      • Step
      • Tie Down Hooks
      • Tonneau Cover
    • Body >
      • Bronco Rear Window
      • Bronco Roof
      • Body Shell, Exterior Trim, Frame & Underbody
      • Door Latches & Locks
      • Door Hinges Checks & Weatherstrips
      • Doors Hood & Tailgate General Service
      • Front Door Window Glass & Mechanisms
      • Headliner
      • Hood & Hinges
      • Hood Latch
      • Instrument Panel Pad
      • Lock Cylinders & Keys
      • Power Door Locks
      • Power Windows
      • Stationary Glass - Butyl Seal
      • Stationary Glass - Weatherstrip Seal
      • Tailgate
      • Vent Window Mechanism
      • Window Glass & Mechanisms - General Service
    • Bullnose FAQ's
    • Bullnose Upgrades
    • Calibration Info & Part #'s
    • Cooling Systems >
      • Engine Cooling System Training Manual
      • Cooling Fan #'s & Illustrations
      • Cooling System Illustrations
      • Coolant Recovery & Windshield Washer Reservoirs
      • Elbows
      • Heater Hoses
      • Hose Clamps
      • Radiator Hoses
      • Radiator Support
      • Radiators
      • Shroud Part #'s
      • Thermostats
      • Water Pump #'s & Illustrations
    • Driveline >
      • 4WD Front Hubs & Rotors
      • Front Axles & Differentials
      • Rear Axles & Differentials
      • Bell Housings
      • Brakes
      • Calculators
      • Clutches and Linkage
      • Drive Shafts
      • Engine Plates
      • Rear Axle Vents
      • Skid Plates
      • Transfer Cases
      • Transmissions >
        • Transmission & Transfer Case Ratios
        • Automatic Transmission >
          • Automatic Transmission Applications
          • General Automatic Transmission Service
          • Automatic Overdrive (AOD)
          • C6
          • Kickdown Linkage
          • Neutral Start Switch
        • Manual Transmissions >
          • Manual Transmission Applications
          • General Manual Transmission Service
          • 3.03 3-Speed Toploader
          • NP435
          • Manual Transmission Shift Levers
          • Single Rail Over Drive (SROD)
          • TOD & SROD Transmissions
          • TOD
          • Warner T-18 & T-19
          • ZF5
        • Over/Under Drives
      • Speedometer Gears, Cables, & Sensors
      • Wheels & Tires
      • Wheel Covers
    • Electrical >
      • 3G Conversion >
        • 3G Conversion - In Development
        • 3G Writeup From Lucas
      • Alternators
      • Ammeter
      • Batteries
      • Battery Cables
      • Battery Trays
      • Circuit Protection
      • Clocks
      • Computer Internals
      • Connectors
      • Distributors
      • Electrical Connectors
      • Electronic Engine Control (EEC)
      • Electricity 099
      • EVTM >
        • 1980 EVTM
        • 1981 EVTM
        • 1984 EVTM
        • 1985 EVTM
        • 1986 EVTM
      • Gauges
      • Ground Wires >
        • Engine-to-Firewall Ground
        • Battery to Ground
        • Battery to RH Fender
        • Firewall to Hood
      • ICVR
      • Ignition
      • Lighting >
        • Dome and Cargo Lights
        • Fog or Driving Lights
        • Headlight Wiring Harness
        • Lighting & Calculations
        • Tag Lights
      • PMGR Starter Wiring
      • Radios
      • Relays
      • Sending Units
      • Speed Control
      • Switches
      • Tachometers
      • Voltage Drop Testing
      • Windshield Wipers
      • Wiring >
        • Electrical & Vacuum Troubleshooting Manuals >
          • 1980 EVTM
          • 1981 EVTM
          • 1984 EVTM
          • 1985 EVTM
          • 1986 EVTM
          • 1996 EVTM >
            • Index
            • Charging System
            • Daytime Running Lamps
            • Engine Control - 4.9L
            • Engine Control - 5.0L
            • Engine Control - 5.8L Under 8500 GVW
            • Engine Control - 5.8L Over 8500 & 7.5L EEC-IV
            • Engine Control - 7.5L EEC-V
            • Engine Control - Turbo Diesel
            • Fuse Panel & Circuit Protection
            • Grounds
            • How To Use This Manual
            • Ignition System
            • Keyless Entry
            • Power Distribution
            • Speed Control
            • 1996 Power Windows
            • Starting System
            • Transmission Control - 4R70W
            • Transmission Control - E4OD
        • Terminals & Connectors
        • Wiring Connectors
        • Wiring Diagrams >
          • 1980 Wiring Diagrams
          • 1981 Wiring Diagrams >
            • 1981 Wiring Diagram Overview
            • 1981 F-Series Wiring Diagrams
            • 1981 Bronco Wiring Diagrams
          • 1985 Wiring Diagrams
          • 1986 Wiring Diagrams
        • Standard Wire & Color Codes
        • Wiring Harnesses
        • Wire Routing
    • Emissions >
      • Understanding Emissions Controls
      • Inferred Mileage
      • Thermactor Systems
    • Engines >
      • Compression Ratio Calculator
      • General Engine Service
      • 3.8L (232) V6
      • 300 Six
      • Windsor Series
      • 351M and 400
      • 385 Series
      • IDI Diesel
      • Drive Belts
      • EGR Valves >
        • EGR System Description & Testing
        • EGR Spacer
        • Gasket: Carb/EGR to Intake (9447)
      • Flywheels
      • Manifolds, EGR, Heat Valves, etc
      • Engine Swaps >
        • 300 Six to Small-Block V8
      • Pulleys
      • Starters
    • Exhaust Systems
    • Exterior >
      • Beds, Tailgates, and Components
      • Bumpers
      • Exterior Mirrors
      • Exterior Moulding Retainers
      • Exterior Trim and Moulding
      • Frames >
        • Engine Perches
      • Fuel Filler Doors
      • Name Plates
      • Push Bars
      • Spare Tire Carriers
      • Stationary Glass - Butyl Type Seal
      • Tape And Decal Application
    • Fasteners & Illustrations >
      • Fastener Pictures
      • Fenders and Aprons
      • Frame
      • Headlights and Turn Signals
      • Hood
      • Radiator and Grille
    • Fuel & Air Systems >
      • 1985-1986 Fuel System Adjustments
      • 460 Fuel Systems
      • Air Cleaners
      • Carburetors, Chokes, & EFI >
        • EFI Idle Speed Adjustment
        • Jetting
        • How To Find Carb Parts
        • Chokes
        • Carter YFA 1bbl
        • EFI
        • Edelbrock
        • Motorcraft 2150
        • Holley 4180C
        • Motorcraft 7200 VV
        • Weber Technical Introduction
      • Correct Cold Starting Procedures
      • Diagnostics
      • Fuel System Illustrations & Part Numbers
      • Fuel Systems Illustrations >
        • Fuel Filler Pipes
        • 1980-84 F-Series & Bronco
        • 1983-84 F-Series Diesel
        • 1983-87 F350 Chassis Cab DRW
        • 1985 F-Series 302 w/EFI
        • 1985-87 Bronco
        • 1985 on F-Series
      • Fuel System Part #'s >
        • Fuel Filler Pipes
        • Fuel Senders & Pumps
        • Fuel Tanks
        • Fuel Tank Selector Switch
        • Fuel Tank Selector Valve
        • Fuel Tank Shields
        • Fuel Vapor Valve
        • Fuel Vapor Separator
      • Fuel System Wiring
    • HVAC >
      • Blend Door Repair
      • HVAC Systems
      • 300 Six Compressor Illustrations
      • Factory A/C Brackets
    • Interchange >
      • Air Conditioning Interchange
      • Alternator Interchange
      • Brake Interchange
      • Carburetor Interchange
      • Crankshaft Interchange
      • Diesel Injector Pump Interchange
      • Distributor Interchange
      • Fuel Pump Interchange
      • Head Interchange
      • Starter Interchange
      • Steering Interchange
      • Window Lift Motor Interchange
      • Water Pump Interchange
    • Interior >
      • Behind The Seat Storage
      • Boots
      • Carpet
      • Dash
      • Doors >
        • Door Locks
        • Door Panels
        • Electric Windows & Locks
        • Handles & Boot
        • Vent Windows
        • Windows
      • Headliner
      • Horn Pads
      • Insulation
      • Interior Soft Trim
      • Interior Trim
      • Instrument Panel Name Plates
      • Instrument Panel Pad
      • Instrument & Radio Bezels
      • Kick Panels
      • Knobs
      • Painting Gauge Needles
      • Rear Corner Trim
      • Rear View Mirror
      • Salvaging Rosewood
      • Seat Belts
      • Seat Interchangeability
      • Seats & Seat Tracks
      • Sill Plates
      • Steering Columns & Steering Wheels
      • Sun Visors
    • Picture Galleries >
      • 1981 F100 With 318 Miles
      • 1983 XLS Survivor
      • 1983 Ford Bronco 4x4 Dobbs-Stroppe Team Chase Car
      • 1983 Bronco Survivor
      • 1984 Bronco XLT
      • 1984 F150 XL
      • 1984 F150 Survivor
      • 1984 FORD F-150 XLT PICKUP
      • 1985 F-150 Survivor
      • 1985 F150 4×4 Flareside
      • Big Blackie
      • Big Blue >
        • Big Blues Documentation
      • Dad's Truck >
        • Air Cleaner
        • Aluminum Wheel Refinishing
        • Electrical Components >
          • Alternator
          • Battery
          • Power Distribution
        • Gauges
        • Engine
        • Frame
        • Seats
        • Transfer Case
        • Transmission
      • Rusty
      • Ugly Green
    • Reference >
      • Hose & Fittings
      • Standard & Utility Parts Catalog
    • Specifications >
      • Assembly Plants
      • Axle Ratios
      • Body Codes - Interior
      • Build Sheet Interpretation
      • Dimensions and Weights
      • Interior Paint
      • Calibration Codes
      • Certification Label
      • DSO Codes
      • Electrical
      • Engine Codes
      • Exterior Paint Codes
      • 10-01 Identification Codes
      • Lubricant Specifications
      • Model Codes
      • Reserve Capacity
      • Spring Codes
      • Standard Features And Options
      • Towing
      • Transmission Codes
      • Tape Stripe Codes >
        • Bronco Tape Stripe Codes
        • F-Series Tape Stripe Codes
      • VIN Decoding
    • Suspension & Steering >
      • 2WD Spindles
      • Alignment
      • Body Mounts
      • Crossmembers
      • Frames
      • Front Suspension
      • Steering >
        • General Steering Service
        • Lower Steering Shaft
        • Manual Steering Gear Box
        • Power Steering
        • Saginaw Conversions
        • Steering Columns & Steering Wheels
        • Tie Rods and Drag Links
      • Rear Suspension >
        • Auxiliary Springs
        • Rear Springs
      • Sway Bar
    • TSB's >
      • TSB Index
      • Body/Windnoise/Water Leaks/Trim >
        • 81-06-13 Bumper Guard & Tire Carrier
        • 81-7-23 Seat Belts Become Too Tight
        • 83-3-15 Pickup Box Alignment
        • 81-06-15 Pickup Box Wood Floor Replacement
        • 83-13-4 Sheet Metal Welding Procedures
        • 83-16-17 Pickup Box Lean
        • 83-24-18 Swing-Lock Mirror Moves
        • 83-13-22 Electric Mirror Loose Glass
        • 83-24-19 Mirror Head Vibration
        • 87-01-18 Tool Box Mount
      • Electrical / Climate Control / Starting / Charging >
        • 80-4-13S A/C RAPID ON-OFF CYCLING OF COMPRESSOR CLUTCH
        • 81-1-10 FM Radio Interference
        • 81-7-24 Temperature Control Cable Too Long
        • 84-24-9 Noise - Radio Ignition Buzz
        • 87-03-07 EEC-IV Driveability TSB Summary
        • 87-07-20 Radio Ignition Noise
        • 87-21-10 EEC-IV Diagnostics
        • 88-05-07 Malfunction Indicator Light Introduction
        • 89-22-08 Emissions Maintenance Warning Module
        • 90-25-12 Speed Control
        • 96-21-04 2G Alternator Repair
      • Brakes/Steering/Suspension/Wheels >
        • 80-14-14-S STEERING
        • 81-06-04 Integral Power Steering Gear
        • 81-06-16 Front Wheel Grease Seal Gaskets
        • 81-06-17 Rear Parking Brake Cables
        • 81-2-25 REAR SUSPENSION TORQUE SPECS
        • 89-19-01 Brake Noise Recap Of TSB's
        • 89-25-16 Brake Ride Height Proportioning Valve
        • 90-13-9 Frame Cracking At Rear Shock Mount
        • 96-15-11 Frame-Rivet Replacement With Bolts
        • 97-03-10 Frame Creaking/Popping
        • Steering Gear Frame Liner
      • Engine/Cooling System/Exhaust >
        • 81-2-27 ENGINE DETONATION
        • 83-13-7 Correct Oil Fill Level
        • 83-25-21 Air Cleaner Sealing
        • 83-13-8 RTV Sealant - New Material
        • 87-06-10 Stall/No Start: TFI
        • 88-07-16 4.9L Exhaust Manifold Warping
      • Transmission/Clutch/Driveshaft/Axle >
        • 81-5-15 AOD TRANSMISSION
        • 81-06-18 Clutch Housing Fills w/Mud/Dirt
        • 81-07-25 Clutch Shudder/Chatter In Reverse
        • 81-7-26 Missing Shims On SROD
        • 82-25-16(S) Upshift Indicator Light
        • 83-3-23 Axle Lubricant Drain And Refill
        • 83-23-17 8.8" Rear Axle Vent
        • 84-24-13 Transfer Case - Grinding/Block-Out
        • 90-16-07 High Clutch Effort
      • Driveability/Fuel/Ignition/Emissions >
        • 81-6-19 Cold Driveaway Performance Improvements
        • 81-6-20 Piston Slap During Cold Driveaway
        • 81-6-21 Power Valve Vacuum Hose
        • 83-11-12-S Stall/No Start/Hessitation
        • 88-05-14 Low Oil Pressure
        • 91-25-07 IAC Bypass
        • EMW Module
      • Noise/Vibration/Ride/Squeaks/Rattles >
        • 80-1-12-S REAR SPRING SQUEAK
      • Miscellaneous/General >
        • 83-14-1 UNDERHOOD PRODUCTION STAMP RELOCATION
      • Health/Safety/Environmental Hazard information
      • CALIBRATION: 4-53F-R00
      • Fuel Cross-Flow
    • Underhood >
      • Cowl Seal
      • Engine Compartment Lamp
      • Fender Aprons
      • Jacks, Lug Wrenches, etc
      • Speed Control
      • Tool Box
    • Vacuum Systems >
      • Vacuum System Acronyms
      • Vacuum Diagrams >
        • 300 Six
        • 302/5.0L
        • 351W
        • 351M/400
        • 460 V8
      • Vacuum Fittings
      • Vacuum Reservoirs
      • Vacuum System Requirements
      • Vacuum System Testing
    • Metrics
    • About Me/Contact Me >
      • Youth Classes >
        • Automotive Maintenance >
          • Fall of 2015
        • Building Web Sites >
          • Lesson 1
          • Lesson 2
          • Lesson 3
          • LTC
        • Overview of Paul's Life, Journeys, & Works >
          • Lesson 1
          • Lesson 2
      • Projects >
        • Engine Cradle
        • Gauge Pocket
        • Rear Bumper And Spare Tire Carrier
    • Year-To-Year Differences >
      • Door Locks & Turn Signals
    • Test Page
    • 91-6-7 Sterling 10.25 Hub Leaks
  • Library
    • Library Overview
    • Index & Contents
    • 1980 Literature >
      • 1980 Explorer Program
      • 1980 EVTM
      • 1980 Accessories
      • 1980 Bronco
      • 1980 Free Wheelin' Fords
      • 1980 Interior & Exterior Colors
      • 1980 Light Truck Roadability Diagnosis Guide
      • 1980 Owner's Guide
      • 1980 Truck Service Highlights - Chassis
      • 1980 Truck Service Highlights - Electrical
      • 1980 Service Highlights - Climate Conrol
      • 1980 Service Highlights - Front Axle, Steering, & Suspension
      • 1980 Light Truck Exterior Colors
      • 1980 Ford Recreational Vehicles
      • 1980 Pickup Brochure
      • 1980 4-Wheeler Brochure
      • 1980 Engine, Emission & Related Systems
    • 1981 Literature >
      • 18 MPG Ford
      • 1981 Accessories
      • 1981 4-Wheeler
      • 1981 Bronco Advert's
      • 1981 Bronco Brochure
      • 1981 Explorer Brochure
      • 1981 Exterior Color Selections
      • 1981 EVTM
      • 1981 Ford Trucks
      • 1981 Pickup Advert's
      • 1981 Pickup Brochure
      • 1981 User's Guide
      • 1981 Truck Facts Organizer
      • Tough '81 Pickups
      • 21 MPG Pickup
    • 1982 Literature >
      • 1982 Explorer Program
      • 1982 Engine Emissions Diagnosis >
        • Introduction
        • Book I - Engine/Emissions Diagnosis >
          • Index & Introduction
          • Diagnostic Routines
          • Emissions Related Components
          • Carburetors
          • Ignition Systems
          • Catalyst & Exhaust Systems
          • Exhaust Gas Recirculation
          • Evaporative Emission System
          • Inlet Air Temperature Control
          • Positive Crankcase Ventilation
          • Thermactor Systems
          • Fuel Delivery Systems
        • Book II - Electronic Diagnosis >
          • Emission Related Components
          • Diagnostic Routines
          • Engine Electronic Controls (EEC)
          • MCU's For I-4 & I-6 Engines
          • MCU's For V-6 & V-8 Engines
        • Metrics
      • 1982 Accessories
      • 1982 Bronco
      • 1982 Pickup Brochure
      • 1982 Special Performance Specifications
      • 1982 Light Truck Facts Book
      • 1982 Exterior Colors
    • 1983 Literature >
      • 1983 Bronco
      • 1983 Chassis-Cab
      • 1983 Dealer's Fact Book
      • 1983 F-Series
      • 1983 FORD LIGHT TRUCK EXTERIOR COLOR SELECTIONS
      • 1983 Owner Guide
    • 1984 Literature >
      • 1984 Explorer Program
      • 1984 Bronco
      • 1984 Emission DIagnosis >
        • Section 3 - Emission Related Components
        • Section 6 - Exhaust Gas Recirculation
        • Section 22 EEC-IV 4.9L Light Truck
        • Section 23 EEC-IV 5.0L & 5.8L Light Truck
        • Section 24 Quick Test Appendices
        • Section 25 Pinpoint Tests
      • 1984 Ford Trucks
      • 1984 Exterior Colors
      • 1984 F-Series Brochure
      • 1984 Owner Guide
      • 1984 Light Truck Data Book >
        • Bronco
        • F-Series
        • Axles
        • Brakes
        • Cab & Bodies
        • Clutch-Driveline-Transmission
        • Electrical
        • Engines - Diesel
        • Engines - Gas
        • Frames - Suspension - Steering
        • Noise Regulations
        • Safety Standards
        • Wheels - Rims - Tires
    • 1985 Literature >
      • 1985 EVTM
      • 1985 Body Builders
      • 1985 Bronco
      • 1985 Rapid-Spec Price List
      • 1985 Explorer
      • 1985 Explorer Program
      • 1985 Early F-Series Pickup
      • 1985 Late F-Series Pickup
      • 1985 Ford Trucks
      • 1985 Operating Guide
      • 1985 Owner Guide
      • 1985 Diesel Owner Guide Supplement
      • 1985 Exterior Colors
      • 1985 Carb & Fuel System Specs
    • 1986 Literature >
      • 1986 4-Wheeling With Ford
      • 1986 Explorer Program
      • 1986 Engine & Emissions Diagnosis >
        • Section 1 - Emission Control ID & Application
        • Section 2 - Diagnostic Routines
        • Section 3 - Emission Related Components
        • Section 4 - Carbs - Fuel Charging - Throttle Bodies
        • Section 5 - Catalyst & Exhaust Systems
        • Section 6 - EGR Systems
        • Section 7 - Evaportive Emissions Systems
        • Section 8 - Inlet Air Temp Systems
        • Section 9 - PCV Systems
        • Section 10 - Thermactor Systems
        • Section 11 - Fuel Delivery Systems
        • Section 12 Idle Speed Control - Vacuum Type
        • Section 13 - Glossary
        • Section 14 - Idle Speed Control - Electronic
        • Section 15 - Ignition Systems Timing Procedures & Diagnostics
        • Section 16 - Shift Indicator Light
        • Section 17 - Emission Maint Warning Light Reset
        • Section 18 - EEC-IV Quick Test
        • Section 19 - EEC-IV Passenger Car
        • Section 20 - EEC-IV Light Trucks
        • Section 21 - EEC-IV Pinpoint Tests
        • Section 22 - Diesel Diagnostics 2L
        • Section 23 - Diesel Diagnostics 2.3L Turbo
        • Section 24 - Diesel Diagnostics 6.6L
        • Section 25 - Diesel Diagnostics 6.9L
      • 1986 EVTM
      • 1986 Ford Light Truck Accessories Brochure
      • 1986 Color & Trim Selection Options
      • 1986 F-Series Pickups
      • 1986 Operating Guide
      • 1986 Ford Trucks
      • 1986 Trailer Towing Guide
      • 1986 Rapid-Spec Pricing
      • 1986 Maintenance Schedule
      • 1986 Owner Guide
      • 1986 Exterior Colors
      • Standard & Utility Parts Catalog
    • Training Manuals >
      • Ignition System Theory & Operation
      • Gasoline Engine Operations
      • Air Inlet Control Systems
      • Electronic Fuel Injection
      • Electronic Fuel Injection - Operation & Diagnosis
      • Electrical Systems
      • Automotive Electrical Systems Review
      • Automotive Measuring Devices & Systems
      • Fastening Devices & Torquing Techniques
      • Automatic Overdrive Transmission
      • Fuel & Air Inlet System Theory & Operation
      • 6.9L Diesel Engine
      • Overhauling Diesel Engine
      • Exhaust & Emission System Theory & Operation
      • Basic Gasoline Engine
      • Effect Of Engine Design On Emissions & Performance
      • Engine Superchargers
      • Basic Turbochargers
      • Light Truck Rear Antilock Braking Systems
      • Noise Vibration & Harshness
      • Non-EEC Related Driveability Diagnosis
      • Electronic Steering & Suspension Systems
      • Distributorless Ignition Systems
      • Compressor & Clutch Overhaul - Dealer Installed AC Systems
      • EEC-IV Sensors & Actuators
      • Microprocessor Control Unit Systems
      • TOD & SROD Four-Speed Manual Transmissions
    • Miscellaneous Literature >
      • Car & Driver 1980 Bronco Test
      • DeeZee >
        • DeeZee 1986 Catalog
        • DeeZee Cab Organizer Brochure
        • DeeZee Lited Grille Instructions
        • DeeZee Lited Running Board Instructions
        • DeeZee Side Box Board Instructions
      • Centurion
      • Gear Vendors Over-Underdrive Manual
      • Kelsey Electric Brake Controller Installation Instructions
      • Master Parts Catalog
      • Service Life >
        • Service Life Spring 1982
  • About
  • Truck Shows
    • 2017 Truck Show
    • 2018 Truck Show
    • 2019 Truck Show
    • 2020 Truck Show >
      • Entrant #1: Dad's Truck
      • Entrant #2: Big Blue
      • Entrant #3: Tommy Sides 1986 F150
      • Entrant #4: Darth/Bill Vose
      • Entrant #5: Sam Noller's 1985 Bronco
      • Entrant #6: Mein Laster
      • Entrant #7: Andre's Bronco
      • Entrant #8: Chad's Rosebud
      • Entrant #9: Matthew’s Truck of Doom
      • Entrant #10: Ron's Flareside
      • Entrant #11: Cory's Blue Mule
      • Entrant #12: Ratdude747'S 1984 F150
      • Entrant #13: Ratdude747's '95 Ranger
      • Entrant #14: Heinz' 1986 F150
      • Entrant #15: Anna's Toy
      • Entrant #16: Frank's 1981 F-150 Custom
      • Entrant # 17: Petes 1981 F150 Flareside
      • Entrant #18: Eric's F250 XLT Lariat
      • Entrant #19: Geejaypea's Georgian Hulk
      • Entrant #20: JohnnyBronco85's Bronco
      • Entrant #21: Skaeke's 1985 F150 Lariat
      • Entrant #22: Sam1982's F100
      • Entrant #23: NostraDanus' 1986 Bronco
      • Entrant #24: MarkF100's F100
      • Entrant #25: Bruce moose4x4's 1996 Bronco
      • Entrant #26: Bruce Mooose4x4's 1995 F150
      • Entrant #27: Troy/66gtk's 1983 F150 XL SWB 4x2
      • Entrant #28: Matt Wood's 1985 Bronco
      • Entrant #29: WelderScott's '78 F150
      • Entrant #30: Mehmetcelikel's Brownie Dually
      • Entrant #31: Kristopherdb's 1985 Flairside 4x4
      • Entrant #32: Clifton's Tessa
      • Entrant #33: BinFord's Beverly
      • Entrant #34: BinFord's Crackling Rosie
      • Entrant #35: Dan aka dblohowiak's 1986 F250HD
      • Entrant #36: Jonathan's 1981 F150
      • Entrant #37: Jonathan's 1995 F Superduty
      • Entrant #38: Jonathan's 1986 F350 short bed crew cab IDI
      • Entrant #39: Brian's 1986 F250
      • Entrant #40: Jay's 1986 F150
      • Entrant #41: Eddie's 1981 F100 Custom
      • Entrant #42: Nick & George's Brutus
      • Entrant #43: Matthew's 1983 F350
      • Entrant #44: Hogie's 81 F250
      • Entrant #45: TontoKowalski's 1985 F150
      • Entrant #46: Danny's 1982 Bronco
      • Entrant #47: Greg's 1980 F150 Ranger XLT
      • Entrant #48: Chris' 1982 XLS
      • Entrant #49: Chris' 1985 Bronco
      • Entrant #50: Ken & Kathy's 1977 F250
      • Entrant #51: Ken & Kathy's 1985 Flareside
      • Entrant #52: Kevin/Teach's F250 Lariat
    • 2021 Truck Show
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  • Test Rear Axle Page
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    • Merchandise
  • Documentation
    • 3D Printing >
      • Brake Booster Pushrod Gauge
    • How To Decode Ford Part Numbers
    • Accessories >
      • Air Horns
      • CB Radio
      • Roll Bar
      • Step
      • Tie Down Hooks
      • Tonneau Cover
    • Body >
      • Bronco Rear Window
      • Bronco Roof
      • Body Shell, Exterior Trim, Frame & Underbody
      • Door Latches & Locks
      • Door Hinges Checks & Weatherstrips
      • Doors Hood & Tailgate General Service
      • Front Door Window Glass & Mechanisms
      • Headliner
      • Hood & Hinges
      • Hood Latch
      • Instrument Panel Pad
      • Lock Cylinders & Keys
      • Power Door Locks
      • Power Windows
      • Stationary Glass - Butyl Seal
      • Stationary Glass - Weatherstrip Seal
      • Tailgate
      • Vent Window Mechanism
      • Window Glass & Mechanisms - General Service
    • Bullnose FAQ's
    • Bullnose Upgrades
    • Calibration Info & Part #'s
    • Cooling Systems >
      • Engine Cooling System Training Manual
      • Cooling Fan #'s & Illustrations
      • Cooling System Illustrations
      • Coolant Recovery & Windshield Washer Reservoirs
      • Elbows
      • Heater Hoses
      • Hose Clamps
      • Radiator Hoses
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lubricant specifications

Ford's specifications for lubricating the 1980 - 1986 light-duty trucks, including the locks, hinges, latches, speedometer cable, u-joints, suspension, linkages, engines, transmissions, and differentials for the F-series pickups and U-Series Broncos.
The best source for what lubricants should be used on Ford's pickups is either Ford itself or, in the case of bought-in units like the ZF5 transmission, the manufacturer thereof.  Given that, the information below has been gleaned from Ford's 1976, 1985, and 1989 owner's manual for F-Series trucks and ZF's service manual on the ZF5 S42 transmission.  (For verification purposes, the lubrication sections of the three owner's manuals are available for downloading below, and the whole of the ZF5 service manual is available on the ZF5 page.)
1976_lube_specs.pdf
File Size: 1755 kb
File Type: pdf
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1985_lubrication_specifications.pdf
File Size: 1704 kb
File Type: pdf
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1989_lube_specs.pdf
File Size: 1602 kb
File Type: pdf
Download File

However, since lubricant standards are always evolving it is sometimes difficult to find exactly what Ford specified.  In fact, what Ford specified for use in the 1981 trucks is slightly different than what they specified for the 1985 trucks for exactly that reason.  But, since in most cases the later standards are actually better than the earlier ones, the lubricants specified for the later trucks is fine to use on the earlier ones.

Having said that, there are some specifications that have evolved to the point that the new ones tend to harm older equipment.  In order to understand that go to the Evolving Specifications tab where I compare Ford's recommendations on the Recommended Lubricants tab with what you are likely to find on the shelf of your local auto parts store.
  • Recommended Lubricants
  • Evolving Specifications
<
>
  • Using Tables
  • Using Spreadsheet
  • Using PDF
<
>
Item
Ford Part Name
Ford Part Number
Ford Specification
Modern Specification
Windshield Washer Reservoir
Ultra-clear Windshield Washer
Solution
C9AZ-19550-A or B
ESR-M17P5-A
Motorcraft Premium Windshield Wash Concentrate with
Bitterant

WSS-M14P19-A
Body Hinges, Latches, Door Striker Plates and Rotors, Seat
Tracks, Door Checks and Tracks, and Hood Latch and Auxiliary
Latch
Polyethylene Grease
D7AZ-19584-A
ESR-M1C159-A
Ford XL-5 Multi-Purpose Grease
Lock Cylinders, Spare Tire Padlock
Lock Lubricant
D8AZ-19587-A
ESB-M2C20-A
Ford XL-1 Penetrating and Lock Lubricant
Distributor Bushing Oil Cup
Engine Oil SAE-10W
 
ESE-M2C153-C
motor oil
Front Axle Spindle Pins (on F-250/350 4x2 only), Steering Column
U-Joints, Clutch Linkage Pivots, Parking Brake Linkage Pivots and
Clevises, Transmission Control Linkage Pivots

Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Motorcraft Premium Long-Life Grease XG-1-C
NLGI #2

Steering Gear (Manual) Housing (F-150 4x2)
Steering Gear Grease
C3AZ-19578-A
ESW-M1C87-A
NLGI #1
Hydraulic Clutch Master Cylinder — Brake Master Cylinder
Heavy Duty Brake Fluid
C6AZ-19542-A or B
ESA-M6C25-A
DOT 3 brake fluid
Engine Oil — Gasoline Engines
Motorcraft Motor Oil
5W30 Super Premium
10W40 Super Premium
10W30 and
20W40 Premium
SAE-30 and 15W40 Super Duty

XO-5W30-QSP
XO-10W40-QSP
XO-10W30-QP
XO-20W40-QP
XO-30-QSD
XO-15W40-QSD

ESE-M2C153-C and API
SF, or SF/CC or SF/CD

Engine Oil — Diesel Engines
Consult Separate Diesel Engine Owner’s Guide Supplement
Front Drive Axle Free Running Hubs on 4x4
Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Door Weatherstrips
Silicone Lube-Spray
D7AZ-19553-A
ESR-M13P4-A
Steering Linkage (On Vehicle With Grease Fittings)
Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Automatic Transmission Shift Linkage, Automatic Transmission
Throttle Valve Lever and/or Ball Stud

Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Disc Brake Caliper Rails
Disc Brake Caliper Slide Grease
D7AZ-19590-A
ESA-M1C172-A
Front and Rear Wheel Bearings (Except Rear Wheel Bearings
on F-150, Brake and Clutch Pedal Shaft, F-150-350 4x4 Spindle
Needle Bearings)

Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Automatic Transmission — C6, Automatic Overdrive
Motorcraft DEXRON® II
Automatic Transmission Fluid

XT-2-QDX
DEXRON® II
Automatic Transmission — C5
Motorcraft Automatic
Transmission Fluid — Type H

XT-4-H
ESP-M2C166-H
Power Steering Reservoir
Motorcraft Type F
Automatic Transmission Fluid

XT-1-QF
ESW-M2C33-F
Parking Brake Cable
Speedometer Cable Lubricant
D2AZ-19581-A
ESF-M1C160-A
Engine Oil Filter
Motorcraft Long Life Oil Filter
(FL-1A)
D9AZ-6731-A

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ES-E1ZE-6714-AA
Accelerator Throttle Lever Ball Stud
Multi-Purpose Long Life
Lubricant

C1AZ-19590-B
ESA-M1C75-B
Front Wheel Free Running Automatic Hublock Brake Band
Automatic Hublock Grease
E1TZ-19590-A
ESL-M1C193-A
Front 4x4 Axles (1)
Hypoid Gear Lubricant
C6AZ-19580-E
ESW-M2C105-A
Ford Conventional & Traction-Lok Rear Axles F-150 (1)
Hypoid Gear Lubricant
E0AZ-19580-A
ESP-M2C154-A
Dana Conventional and Limited Slip Rear Axles F-150, F-250, F-350 (1)
Hypoid Gear Lubricant
C6AZ-19580-E
ESW-M2C105-A (1)
Transfer Case — Four-Wheel Drive
Motorcraft Automatic Transmission DEXRON II Fluid
XT-2-QDX
DEXRON II
Exhaust Control Valve
Rust Penetrant and Inhibitor
D7AZ-19A501-A
ESR-M99C56-A
3-Speed, 4-Speed Manual Transmission and 4-Speed
Overdrive Transmission
Standard Transmission Lube
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D8DZ-19C547-A
ESP-M2C83-C
Drive Shaft, Universal Joints (if equipped with fitting)
4x4 Front Axle and Slip Spline

Multi-Purpose Long Life Lubricant
C1AZ-19590-B
ESA-M1C75-B
Engine Coolant
Cooling System Fluid
E2FZ-19549-A
ESE-M97B44-A
(1) Add 4 ounces of EST-M2C118-A (friction modifier Part No. C8AZ-19B546-A) for complete refill of Traction-Lok or Limited Slip rear axles.
But, the foregoing doesn't include the ZF5 transmission that is a popular swap into the 1980 - 1986 Ford trucks.  Here's the label from my ZF5, which shows that the lube should be ESP-M2C166-H.
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ESP-M2C166-H: When introduced in 1981 this was known as Type H ATF, but was later called Mercon and was used as the standard Ford ATF until 2007 when Mercon V was introduced.  Mercon V, aka Dexron III, superseded Type H and Mercon, but was itself replaced by Mercon SP in 2005, as explained by Hemmings.  So, in theory, Mercon V or Mercon SP would be a good lube for a ZF5.  But Royal Purple touts their Synchromax as the better lube for manual transmissions that call for Type H, as shown in the picture to the right, which was taken from Royal Purple's site here.
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